AI-Driven Optimization

The Warehouse That
Organizes Itself.

JASCI Dynamic Slotting continuously analyzes SKU behavior and automatically optimizes placement. Eliminate the "Static Slotting" trap and reduce travel labor by 20–40%.

Zone C (Cold)Zone B (Warm)Golden Zone A (Hot)
AI Detecting Velocity Spikes
Moves Today: 47OPTIMIZATION: ACTIVE
Understanding Slotting

What is Dynamic Slotting?

Dynamic Slotting is an intelligent warehouse optimization process that continuously assigns products to the best possible storage locations based on real-time demand, velocity, size, seasonality, and handling requirements.

Instead of relying on static put-away rules, dynamic slotting adjusts locations as ordering patterns change to reduce travel time, speed up picking, and improve warehouse efficiency.

A dynamic slotting engine continuously evaluates product velocity, movement and automatically makes smart slotting decisions. This ensures fast movers stay in the most accessible pick faces, slow movers move out of prime space, and inventory placement always reflects current business needs.

Static vs Dynamic

Static SlottingFixed Locations

Products stay in assigned spots regardless of demand changes

Dynamic SlottingContinuous Optimization

Products automatically move to optimal locations as demand shifts

Benefits

Key Benefits

Dynamic slotting delivers measurable improvements across your entire warehouse operation.

Faster Picking and Replenishment

Keeps high-velocity items in optimal pick locations to minimize travel time and speed up order fulfillment.

Better Space Utilization

Continuously reorganizes inventory to free up prime locations and maximize usable storage capacity.

Lower Labor Costs

Reduces wasted movement and unnecessary touches by keeping products where they make the most operational sense.

Real-Time Responsiveness

Automatically adapts slotting to changing demand, seasonality, promotions, and inventory fluctuations without manual reconfiguration.

Nearly Eliminates Consolidation

Uses pick-clean technology to keep inventory flowing efficiently, reducing secondary touches and minimizing location consolidations.

What Dynamic Slotting Does

A continuous optimization loop that adapts your warehouse layout to real-world demand.

Analyzes SKU demand, velocity, seasonality, cube/weight, and affinities

Calculates the optimal location for every SKU in real time

Continuously updates slotting recommendations as order patterns change

Automates re-slotting or sends recommendations to supervisors

Optimizes pick paths, replenishment timing, and put-away locations

Identifies congestion, hot zones, and underperforming storage areas

Improves storage density with dimensional and constraint-based logic

Prioritizes fast movers to prime pick zones

Adjusts automatically for promotions, new SKUs, and seasonality

Coordinates with robotics, labor planning, and workflow automation

Why it's True AI Technology

We don't just use simple rules. Our engine uses machine learning to detect trends, predict demand, and make high-speed decisions too complex for manual planning.

Predictive Demand

Uses ML to detect future seasonality and order spikes before they happen.

Cube Intelligence

Analyzes SKU dimensions vs bin capacity to maximize storage density.

Affinity Clustering

Identifies items often bought together and slots them next to each other.

Congestion Avoidance

Prevents bottlenecks by spreading high-volume picks across aisles.

Robotic AGVs & Shuttles

Coordinates with robotics for slotting put-away and retrieval.

Pick-Clean

Automatically generates new locations and flags old locations to be depleted.

PATENTED LOGIC

Pick Clean™

Automated Clean-Out Logic

Identifies locations that can be fully emptied during current picks.

Prioritizes those picks to clear the location first, eliminating partials.

Instantly frees the slot for a new, higher-velocity SKU assignment.

A Self-Cleaning Warehouse

Pick Clean is JASCI's automated logic that ensures locations are completely emptied. This keeps your map clean, prevents the buildup of "partials" (leftover stock), and eliminates manual consolidation work.

  • No manual consolidation needed
  • Guarantees empty slots for putaway
  • Maximizes slot utilization

Why Static Slotting Fails

Manual / Static Slotting

  • Based on outdated snapshots, not real-time
  • Requires expensive quarterly re-slotting projects
  • Creates congestion and travel waste over time
  • Fails during peak season or promotions
  • Relies on tribal knowledge

JASCI Dynamic AI

  • Cuts travel time by 20–40% instantly
  • Eliminates re-slotting projects entirely
  • Adjusts automatically for new SKUs daily
  • Keeps high-value zones clean and efficient
  • Boosts throughput with the same workforce
ROI

Financial Impact

Dynamic slotting delivers measurable ROI from day one.

20-40%
Travel Reduction
Less walking, more picking
15-25%
Productivity Gain
Higher picks per hour
90%
Less Consolidation
Pick-clean eliminates partials
0
Re-slotting Projects
Continuous optimization replaces quarterly projects

Frequently Asked Questions

Common questions about AI-driven slotting optimization.

Dynamic Slotting is AI-driven logic that continuously optimizes where SKUs should be stored based on real-time demand, velocity, dimensional data, and operational factors. It replaces static slotting rules with continuous optimization.
It positions fast-moving SKUs in the most accessible locations, shortens travel paths, reduces congestion, and keeps the warehouse layout aligned with actual demand. This directly increases picker productivity and throughput.
The system analyzes SKU velocity, cube/weight, historical orders, live demand, seasonality, pick paths, and storage constraints. AI models blend these signals to determine the optimal location for each SKU.
No. Dynamic Slotting continuously optimizes locations automatically. It eliminates quarterly or annual re-slotting projects and significantly reduces manual location audits.
Pick Clean prioritizes full clean-out of locations during picking. This ensures empty slots are always available for put-away, replenishment, or re-slotting and removes the need for manual consolidation of partials.
No. JASCI’s optimization engine works behind the scenes and integrates with put-away, picking, replenishment, and robotics workflows. Operations continue as normal but with higher efficiency.
Yes. Slotting moves can be fully automated or routed to supervisors for review. Customers can apply rules, approve exceptions, or let the system run autonomously.
Absolutely. It optimizes SKU placement to match robot paths, zones, and throughput requirements. This ensures pick stations and robots operate at peak efficiency.
Most customers see measurable gains within weeks. Reduced travel labor, cleaner storage zones, and eliminated consolidation provide immediate ROI.
By placing SKUs in optimal locations and maintaining a clean warehouse map, workers spend far less time walking, searching, consolidating, or fixing location issues. This results in 20–40 percent labor savings in picking and replenishment.

Stop walking past empty bins.

Switch to JASCI and let AI manage your layout in real-time.