WarehouseKitting Software
Complete kitting solution with On-Demand Kit-to-Order and traditional kit building. Eliminate pre-kitting, reduce inventory 20-40%, and enable dynamic bundling for 3PLs, brands, and eCommerce.
Traditional Kitting Creates Structural Cost
As variability increases, forecast-driven kitting becomes a liability. JASCI addresses these challenges at the source.
Excess Kit Inventory
On-demand assembly eliminates pre-built inventory risk
Double Handling Labor
Components picked once, directly into orders
SKU Proliferation
Fewer kit SKUs to slot, track, and count
Warehouse Space
Reclaim pick faces and pallet locations
Forecasting Risk
Respond to real demand, not predictions
Rework Costs
No disassembly when bundles change
Complete Kitting Capabilities
From on-demand execution to traditional pre-building—all in one platform with full value-added services support
On-Demand Kit-to-Order
NEWStrategic Differentiator
Execute kits at order time inside pick and pack workflows. No pre-building, no excess inventory, no forecasting risk. Components remain available until the moment they are picked.
Learn more- Deferred commitment until execution
- Parent-child lifecycle control
- 20-40% inventory reduction
- Clean ERP confirmation
Kit Build
Traditional Assembly Workflow
Cluster pick components, then assemble kits on a dedicated workbench. Scan validation, cut handling, and automatic putaway label printing for pre-built inventory.
Learn more- Cluster picking for efficiency
- Workbench-based assembly
- Serial and lot capture
- Automatic putaway labels
Kit Request
Demand-Driven Planning
Request kit builds by quantity with real-time visibility into required vs. available components. Generate work orders for pick, build, and putaway in one flow.
Learn more- Component availability check
- Work order generation
- Shortage identification
- Build planning visibility
Kit/Set Maintenance
Profile Configuration
Create and manage kit profiles with parent products and child components. Define quantities, pickability settings, and build requirements.
Learn more- Parent-child relationships
- Component quantities
- Pickability flags
- Build instructions
Create a Set
Order-Time Assembly
Configure set profiles for on-demand assembly via sales orders. Sets are picked, packed, and shipped together—not pre-built like kits.
Learn more- Sales order integration
- Component consolidation
- Ship-together logic
- No pre-build required
Why JASCI Kitting Is Different
Built into the core work execution model—not bolted on as an afterthought
Deferred Commitment
Inventory is not committed to a kit until execution. Components remain available for any order until the moment they are picked.
Native Parent-Child Control
Parent and child work lines are managed as a single lifecycle—not bolted-on manufacturing workflows.
Dual Model Support
Run traditional pre-kitting and on-demand KTO simultaneously for different kit types in the same warehouse.
Clean ERP Integration
Single, accurate confirmation only when the kit is fully complete. No phantom inventory or reconciliation cleanup.
Exception Handling Built-In
Handle shorts, cuts, component changes, and lane shifts without breaking the parent kit lifecycle.
3PL Revenue Enablement
Offer on-demand kitting as a billable value-added service with per-order billing and controlled risk.
Measurable ROI
On-Demand Kit-to-Order delivers ROI by removing structural cost—not optimizing around it
For mid-sized operations
Per site
Deferred expansion or new capacity
Billable VAS offering
Built for 3PLs, Brands, and eCommerce
A competitive advantage for every operation that handles kits, bundles, or value-added services
3PL Providers
- Value-added services without fixed labor commitments
- Per-order billing for kit assembly
- Flexible response to changing customer requirements
- New revenue opportunities with controlled risk
Brands & Retailers
- Faster go-to-market for bundles and promotions
- Channel-specific assortments without pre-building
- Marketing moves fast without warehouse constraints
- No obsolete inventory when campaigns end
eCommerce Operations
- Dynamic bundling based on real-time demand
- Promotional kits executed on-demand
- Reduced fulfillment complexity
- Better inventory utilization across channels
Most Systems Stop at "Kit Logic"
Many warehouse systems claim to support kitting, but most do so by layering additional transactions or manufacturing-style workflows on top of picking and packing. These approaches introduce complexity, slow execution, and require heavy customization.
JASCI goes all the way through execution, exception handling, and confirmation.
On-Demand Kit-to-Order is not just about when kits are built—it's about controlling how they are executed so flexibility never compromises accuracy.
Explore All Kitting Features
Deep dive into each capability
On-Demand Kit-to-Order
Execute kits at order time with deferred assembly
Learn moreKit Build
Traditional cluster pick and workbench assembly
Learn moreKit Request
Request builds with component availability visibility
Learn moreKit/Set Maintenance
Configure parent-child profiles and quantities
Learn moreCreate a Set
Order-time assembly for sales orders
Learn moreTrouble Station
Exception handling for kit orders
Learn moreReady to Transform Your Kitting Operations?
Join the warehouses that have eliminated pre-kitting, reduced inventory by 20-40%, and unlocked new revenue streams with on-demand value-added services.