Restock Pick
Pick only the quantity needed to refill a pick face—not the full pallet. System-directed with cut options for short picks and automatic location check creation.
What is Restock Pick?
Restock Pick is a partial-quantity replenishment method where operators pick only the amount needed to refill a pick face—not the entire pallet or case. This "top-off" approach maintains optimal inventory levels without overloading pick locations.
Unlike Letdown replenishment which moves full quantities, Restock Pick is ideal for situations where pick faces have limited capacity or multiple SKUs share space. Operators pick the exact quantity required, enter what they actually picked, and move on.
The "Cut" Button
If an operator can't pick the full required quantity (reserve location is short), they click "Cut" to continue with what they have. JASCI automatically creates a Location Check for the source location so the discrepancy can be investigated—without stopping the replenishment workflow.
After picking, putaway work is created automatically and the operator is directed to their next pick location. The flow is continuous: pick, enter quantity, confirm (or cut), putaway is queued, next task appears.
Restock Pick vs. Letdown
Choose the right replenishment method for your operation
Use Restock Pick When:
- Pick faces have limited capacity
- Multiple SKUs share pick zones
- Frequent small top-offs are preferred
Use Letdown When:
- High-velocity single SKU locations
- Large pick face capacity
- Fewer, larger replenishments preferred
Key Capabilities
Precise partial replenishment with exception handling
Partial Quantity Picks
Unlike Letdown which moves full quantities, Restock Pick pulls only what's needed. Top off pick faces without overloading them.
System-Directed Locations
JASCI assigns the pick location after the operator selects their work zone. No guessing which reserve location to pull from.
Product & Quantity Display
After scanning the location, operators see the product and exact quantity required. Enter actual picked quantity.
Cut Functionality
Can't pick the full required quantity? Click "Cut" to continue with what you have. Creates a Location Check automatically.
Automatic Putaway Creation
Once picked, putaway work is created automatically. Operator is directed to the next picking location seamlessly.
Location Check Integration
Short picks trigger Location Checks for investigation. Inventory discrepancies are flagged immediately.
Restock Pick Workflow
Pick precise quantities with automatic putaway creation
Select Restock Pick
Navigate to Inventory → Replenishment → Pick Restock. Enter your work zone.
Receive Pick Assignment
JASCI displays the reserve location to pick from based on priority and availability.
Scan Location
Travel to the assigned location and scan the barcode. System validates correct location.
View Product & Quantity
Screen shows the product to pick and quantity required. Scan the product to confirm.
Pick & Enter Quantity
Pick the required quantity. Enter actual amount picked. Use "Cut" if unable to pick full qty.
Putaway Created
Putaway work is generated automatically. Continue to the next pick location.
Operational Impact
Precise replenishment with built-in exception handling
Need Precise Replenishment Control?
See how JASCI's Restock Pick helps you maintain optimal pick face inventory with partial quantity replenishment and automatic exception handling.